FROM MICRO-BATTERIES TO ELECTRIC VEHICLES
Battery Testing
What do we Test?
Proper Validation Through the Product Lifecycle
Averna can provide the best solution for your application and budget. From manual-loaded stations to fully automated high speed test systems, every solution is optimized for your need.
We specialize in thermal and electrical tests. These tests include but are not limited to:
• Overcharging & forced discharging
• Battery (cell) cycling
• High and low temperature verification
• Temperature cycling
• Shortcut, resistance, and insulation testing
• BMS functional verification & validation
• Optical inspections for miniature defects
Additionally, our team is available for mechanical shock, leakage and vibration test integration.
Modular and Scalable Testing with Batterie Inspektor™
By combining the most diverse hardware and software modules, Batterie Inspektor™ delivers innovative, automated, and digitalized battery testing at every stage of manufacturing. With this flexible test platform, all modules can be adapted to their respective quality requirements. Manufacturing is simplified through a scalable and standardized framework for both new projects and upgrades.
With a wide range of test parameters, Batterie Inspektor™ ensures top quality products including cells, modules, BMUs and packs, at every stage of manufacturing.
WHAT DOES IT TAKE TO DESIGN AND
MANUFACTURE RELIABLE BATTERIES?
Find out everything you need to know about battery validation...
Automated Inspection for Production
In production we have 2 main focuses.
First, there is the fully automated cell sorting process in combination with the optical inspection of the individual cells. This includes assembled module and battery pack testing. Some tests may include:
• Charge and discharge cycles
• Open Circuit Voltage (OCV)
• AC Internal Resistance (ACIR)
• DC Internal Resistance (DCIR)
• High Voltage insulation testing
• AC Internal Resistance (ACIR)
• DC Internal Resistance (DCIR)
• High Voltage insulation testing
• Leak testing
• BMS application tests
Second, we focus on the automated optical inspection of individual cells and assembled modules or pack products. Our systems can detect visual defects on a micron level (µm) that may have occurred during the cell formation or assembly process. This ensures anything less than perfect never leave the factory.
Averna Offers a Flexible, Approach to Battery Cell, Module or Pack Testing.
By leveraging our extensive instrumentation knowledge our test systems have no limits, aside from the ones you set. We will integrate or design, the right battery cycler, climate test chamber, or thermoregulation unit specific to your situation, as examples. Each design is unique to meet the exact requirements of any application but leverages a flexible fixturing design. This allows you to save costs by seamlessly testing and validating different products and variations by reusing the same test hardware and only exchanging the modular fixtures. This also limits any downtime in the case of a destructive cell failure. By exchanging the fixture easily, tests can continue to run while the repair happens in parallel. Averna's software expertise also allows for broad testing options regardless of the equipment at hand.
Speak with Averna to Discuss your Next Battery Test Solution
Averna’s main goal is to offer you a flexible solution. Our fixtures are independently exchangeable, allowing easy exchange or mixed testing of cell types.
Produce Better Batteries with ~10,000 Images per Minute.
Read our case study to discover how we helped this household name in batteries deliver perfection for multiple form factors with advanced machine vision technology.
