Test System Replication and Manufacturing

The Highest Quality & the Lowest Risk With our Test Systems

Need to manufacture test stations? For more than 15 years we have sourced, assembled, tested and shipped fleets of robust, cost-effective solutions. We produce them at our high-volume facilities and deploy them around the world.

Our fast replication and support services can boost your product quality, speed up time to market, and increase your competitive edge.

PROVEN PROCESSES

We follow strict verification & validation procedures to ensure end-to-end quality and performance.

FULLY EQUIPPED FACILITIES

Come see for yourself! Contact us to arrange a tour of one of our highly secure and efficient manufacturing facilities.

Organized documentation for proper procurement of materials.

We start with your test-station design or collaborate with you to design it. Next, we launch our bill-of-material and material planning processes.

Sourcing: Best Quality, Pricing and Delivery

Extensive global network of suppliers and partners
Technology-agnostic/vendor-neutral approach
BOM definition and analysis
ECR management
Alternate supplier identification
Material planning and procurement (MRP)
Parts inspection
Supplier scorecard rating

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Planning: Timely and Flawless Execution

Production floor layout and tooling
Capacity and MRP simulations
JIT, Kanban and BOM integration

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Image of Averna's build to Print Facility

We optimize our floor layout and tooling processes to streamline the assembly routing and flow.

Test engineers assembling a test station

While our highly skilled technicians quickly assemble your stations, we remain in close contact providing regular updates, key performance indicators and action items.

Assembly: Full NPI & Mass Production Coverage

NPI activities for scalability
Visual work/assembly instructions
Documentation, routing, tooling
Takt time studies and ramp-up plans
Software integration
Closed loop feedback/continuous improvement
Regular client communication and KPIs

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Testing: Thorough Inspection

Quality checklists
Visual and self-inspections
Test-plan execution
Test data capture and analysis
Final inspections and photographs
ISO compliant, ITAR, Controlled Goods Program

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Label indicating inspection is complete.

Once assembled, each station undergoes a battery of visual, manual and automated inspections.

Employees moving properly packed equipment into a crate

Upon final inspection by an Averna Quality Control Engineer, we securely crate the stations for safe shipping to your facility or contract manufacturer anywhere in the world.

Deployment: Streamlined Delivery and Setup

Crating design and fabrication
Brokerage and freight services
Contract manufacturer (CM) integration
Factory acceptance tests (FAT)
Site acceptance tests (SAT)
Training of local resources

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Support: Station Optimization

Production ramp-up
Preventive/corrective maintenance
Test asset management and utilization
Spare parts management
Test station storage, repairs and upgrades

MEET THE SUPPORT TEAM

Employee doing proper inventory check for spare parts management

Our coverage can extend well beyond delivery and deployment – we offer services for preventive and corrective maintenance, spare parts storage, upgrades and more.